Hardware Design Baseline & Specifications

Designed for the vestibule.
Engineered for the shift.

Conventional respiratory protection fails the moment a worker removes it due to heat stress or fatigue. NASO-SHIELD is an intranasal filtration prototype with a reusable structure and replaceable filters.

Technical Anatomy

The NASO-SHIELD Architecture

Bio-Silicone Contact Ring

The contact interface is engineered for the nasal vestibule. Material selection, seal retention and comfort are development targets undergoing biocompatibility and user-fit testing.

Dual-Chamber Reusable Chassis

The medical-grade polymer chassis keeps the mouth, chin, and 95% of facial skin unobstructed, ensuring clear voice communication and zero interference with helmets or eye protection.

Micro-Perforated Filter Core

Replaceable filter cartridges fit securely into the dual chassis chambers, designed for low breathing resistance and efficient multi-shift replacement.

Orientative Model · Target Estimates

Plan the evaluation workload

Conventional masks are frequently removed because of heat buildup, speech restrictions, or bridge friction. Below is an orientative planning model calculating annual shift exposure and estimated consumable savings.

Crew size under evaluation:50 operators
10 pilot crew250 facility500 industrial site
Annual Shift Exposure84,800 h

50 crew × 8h × 212 shifts/year

Target Shift Adherence~85–95%

Design goal vs. ~51% literature baseline

Estimated Waste Reduction~75%

~191 kg plastic saved vs disposable cups

Annual Filter Demand~21,200

Orientative: 2 replacement units / operator / shift

Technical Standards & IP

Intellectual Property & Standards

Proprietary industrial property managed by Elion IP, S.L., accompanied by ISO biocompatibility testing frameworks.

Spanish Utility Model (Official OEPM Grant · ES-1328766 U)

Official statutory patent protection for the industrial invention "Nasal Filter and Nasal Filter Device" registered before the Spanish Patent and Trademark Office (OEPM). Encompasses 20 granted claims covering the ergonomic intranasal chassis, anatomical vestibular elastic seal, and modular cartridge coupling mechanism. Portfolio prosecuted and managed by intellectual property counsel Elion IP, S.L. (Madrid; Ref. B2538P001ESU):

Statutory Status
Granted (Official Title)
Application Number
U202532076
Filed: Oct 22, 2025
Official Publication
ES-1328766 U
Issued: Jul 28, 2026
Statutory Ownership
AYRO D&H, S.L.
Title assignment filed
International Patent Strategy & EUIPO Industrial Design

Comprehensive international intellectual property expansion strategy held by AYRO D&H, S.L., coordinated by registered patent attorney Norman Toporcer Korec (Elion IP, S.L., Paseo de la Castellana 150, Madrid):

Industrial Design (EUIPO)
Ref. B2538D002EU
EU Community protection
Patentability Assessment
Ref. B2538C003
Prior art & scope study
International Expansion
PCT Route (Treaty)
Priority extension Q4
IP Counsel / Attorneys
Elion IP, S.L.
Madrid (VAT ESB09951807)
Biocompatibility Standard (ISO 10993)

ISO 10993 serves as our structured biological safety and non-irritating mucosal contact evaluation framework:

  • ISO 10993-5: In vitro cytotoxicity assessment on medical-grade polymers.
  • ISO 10993-10: Tests for irritation and mucosal/dermal sensitization during prolonged wear.
  • Material Selection: Certified biocompatible, hypoallergenic silicone elastomers.
Legal & Regulatory Footnote
COMPLIANCE DISCLOSURE // REV. 2026
Industrial Property Prosecution

All registered industrial property assets (OEPM Utility Model ES-1328766 U / U202532076, EUIPO Registered Community Design B2538D002EU, and PCT patentability analysis B2538C003) are managed by intellectual property attorneys Elion IP, S.L. (Paseo de la Castellana 150, 4ºD, 28046 Madrid, Spain; CIF ESB09951807; elionip.com).

Regulatory Status & Safety Boundary

The grant of a utility model or design registration confers exclusive technology rights; it does not constitute or substitute CE conformity marking or EN 149 (FFP2/FFP3) certification under Personal Protective Equipment Regulation (EU) 2016/425. Filtration efficiency and occupational attenuation remain subject to official accredited laboratory testing within AYRO's technical development roadmap.